Muhammad Mazhar Altaf

Muhammad Mazhar Altaf

Electrical and Instrumentation Maintenance Specialist
Sharjah, UAE.

About

Highly accomplished Electrical and Instrumentation Maintenance Specialist with over 16 years of expertise in heavy industrial and manufacturing sectors, including aluminum. Proven leader in optimizing system performance, significantly reducing downtime, and enhancing operational efficiency through advanced PLC programming, SCADA/HMI, and DCS. Successfully spearheaded initiatives that generated AED 73,000 in annual savings and reduced energy consumption by 31,098 kWh/year, demonstrating exceptional troubleshooting, project management, and compliance adherence.

I'm Work

Emirates Global Aluminium (EGA)
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Electrical & Instrumentation Maintenance

Abu Dhabi, Abu Dhabi, UAE

Summary

Provided continuous electrical and instrumentation support to maintain operational efficiency, safety, and compliance, while leading strategic maintenance, project management, and cost-saving initiatives for a leading global aluminum producer.

Highlights

Spearheaded electrical and instrumentation initiatives, including optimizing compressor displays and introducing cost-effective pull cords, achieving operational savings of AED 73,000 annually and enhancing system reliability.

Implemented advanced PLC programs to automate critical operations, significantly reducing manual errors and risks associated with equipment handling, thus enhancing operational safety and efficiency.

Drove energy conservation measures, such as timer-controlled lighting systems, reducing energy consumption by 31,098 kWh per year and implementing VFD operations to cut overall energy usage.

Evaluated and modified electrical and instrumentation systems, ensuring NEC/IEC standards compliance, reducing system downtime by 35% and improving safety compliance.

Developed and enhanced predictive maintenance strategies in coordination with the EGA condition monitoring team, improving overall equipment effectiveness (OEE) and reducing downtime.

Managed the installation and commissioning of complex conveying systems (offshore & onshore), ensuring adherence to safety standards and project deadlines.

Led a robust safety system in the electrical department, conducting regular Job Safety Analysis (JSA) and Task Risk Assessments (TRA) to ensure adherence to company and industry standards, earning the "5S Area of the Month" award.

Mentored and trained a team of technicians and engineers, fostering a collaborative environment and upskilling personnel in the latest electrical technologies and troubleshooting techniques.

Hutoof Aluminium and Glass Company
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Sales Representative (Part-Time)

Dubai, Dubai, UAE

Summary

Drove sales growth and market expansion for an aluminum and glass company, consistently exceeding revenue targets through data-driven strategies and network development.

Highlights

Consistently exceeded KPIs and revenue targets by leveraging data-driven sales strategies and market analysis, significantly driving customer acquisition and retention.

Built strong B2B and B2C networks through proactive lead generation and consultative selling, expanding market reach and client relationships.

Optimized sales processes through competitor analysis and value-based selling, enhancing efficiency and competitive positioning.

KPM Packaging Company
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Electrical & Instrumentation Maintenance (Consulting, Part-Time)

Sharjah, Sharjah, UAE

Summary

Provided expert electrical and instrumentation maintenance consulting to a small-scale industrial facility, ensuring compliance with operational standards and optimizing automation processes.

Highlights

Conducted diagnostics and troubleshooting on PLC-controlled automation systems, field instrumentation, and motor control centers (MCCs), reducing downtime by 35% and improving equipment efficiency by 20%.

Led SCADA and Distributed Control System (DCS) upgrades, optimizing automation processes and ensuring seamless plant operations.

Ensured compliance with operational standards through proactive E&I maintenance consulting.

Dubai Aluminium (DUBAL)
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Casthouse Operation System Technician

Dubai, Dubai, UAE

Summary

Optimized smelting operations and managed critical electrical systems, contributing to increased production throughput and enhanced safety within a casthouse environment.

Highlights

Spearheaded initiatives to enhance smelting operations, contributing to a 10% increase in production throughput through innovative process enhancements and improved product consistency.

Ensured strict adherence to international safety and environmental standards, facilitating a zero-incident safety record during high-risk operations like furnace handling and pendant crane operations.

Led the integration and upgrading of SCADA/HMI systems, enhancing control over load-building and rework operations, which reduced manual handling times by 12% and increased operational safety and efficiency.

Utilized SAP for streamlined tracking and management of casting and cutting operations, improving production efficiency and accuracy in material management, contributing to a 15% increase in output and a 10% reduction in scrap rates.

Championed the automation of material handling processes, reducing handling times by 20% through improved collaboration and process automation, directly impacting cost savings and operational efficiency.

COMSATS Institute of Information and Technology
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Electronic Assistant Professor

Islamabad, Punjab, Pakistan

Summary

Delivered comprehensive lectures and supervised practical projects in electronics, fostering student development in theoretical and applied problem-solving skills.

Highlights

Delivered lectures on integrated circuit fabrication, microprocessor programming, and digital logic design, emphasizing practical applications and real-world relevance.

Supervised PLC project initiatives, significantly enhancing student capabilities in theoretical and practical electronics, fostering project development and logical problem-solving skills.

Education

University of Liverpool
Liverpool, England, United Kingdom of Great Britain and Northern Ireland

MSc

International Management

COMSATS University
Islamabad, Punjab, Pakistan

Bachelor of Science

Electronics

Certificates

Implementation of Equipment Protection and Electrical Safety Measures
High Ticket Closer

Issued By

Dan Lok™ University

6 Steps To 6 Figures Formula™

Issued By

Dan Lok®

IEMA Introduction to Environmental Awareness
Project Management Program
Customised ControlLogix Advanced Course

Issued By

Rockwell Automation

LEAN Foundation

Issued By

Emirates Global Aluminium

SAP PM Maintenance Engineer
DeviceNet Configuration and Troubleshooting

Issued By

Rockwell Automation

MM Reservationer, SAP
Programming Basic Ladder Logic Instructions in RSLogix5000

Issued By

Rockwell Automation

Maintaining and Troubleshooting PowerFlex 70 and 700 AC Drives

Issued By

PowerFlex

PLC Orientation and Introduction to SCADA and PLC Integration

Issued By

Rockwell Automation

Configuring and Starting-up a Powerflex Drive, PowerFlex

Issued By

PowerFlex

GuardLogix Fundamental and Troubleshooting

Issued By

Rockwell Automation

Powerflex 750 Series Maintenance and Troubleshooting, PowerFlex

Issued By

PowerFlex

Awards

EHS Employee of the Month

Awarded By

Emirates Global Aluminium (EGA)

Awarded for exceptional commitment to environmental health and safety for several months.

Most Organized Team Player

Awarded By

Emirates Global Aluminium (EGA)

Recognized for outstanding team coordination and organizational skills.

5S Area of the Month

Awarded By

Emirates Global Aluminium (EGA)

Awarded for excellence in managing a robust safety system and adherence to company/industry standards.

Skills

Electrical and Instrumentation

Electrical Systems Maintenance, PLC Programming (RSLogix 5, 500, 5000), SCADA/HMI, Distributed Control Systems (DCS), Instrument Control & Field Instrumentation, Motor Control Centers, Control & Relay Panels, LV Design & Implementation, Electrical Panel Design, Electrical Safety, Hazard Identification (ATEX/IECEX), Instrumentation Calibration, Process Automation, PowerFlex Drives (70, 700 AC), DeviceNet Communication, Control Systems Design.

Maintenance and Reliability

Preventive Maintenance Planning, Predictive Maintenance Planning, Condition Monitoring, Downtime Reduction, Maintenance Management (SAP PM), Corrective and Preventive Actions (CAP), Pneumatics & Robotic System Operations, Maintenance.

Project Management

Installation, Commissioning, Equipment Testing, Budgeting, Cost Control, Resource Allocation, Record Keeping, Greenfield Projects, Plant Upgrades.

Automation and Energy Efficiency

Advanced PLC Programming, Automation Solutions, Variable Frequency Drives (VFDs), Drive Systems (ABB, Allen Bradley), Energy Conservation, Optimization Initiatives.

Problem-Solving & Technical Expertise

Root Cause Analysis, System Optimization, Troubleshooting, Diagnostics (A3 Chart), Equipment & Material Management, Emergency Response.

Quality Assurance and Compliance

NEC Standards, IEC Standards, Environmental Hazards Prevention, Safety Procedures, Safety Audits, PPE Awareness, 5S System, Quality Control, Hazard Identification, Risk Assessment Mitigation.

Resource & Inventory Management

Spare Parts Management, Vendor Coordination, Cost Optimization, Inventory Tracking Systems, Forecasting and Planning, Regulatory Compliance, Waste Reduction, Conveyor Systems, Silo Form Construction, Silo Filling Operations.

Core Competencies

Project Management and Execution, Safety and Compliance Management, Technical & Operational Problem Solving, Troubleshooting, Vendor & Supplier Management, Budgeting and Cost Management, Team Leadership and Training, Technical Documentation and Specification, Innovation and Technological Advancement, Continuous Improvement, Adaptability, Stakeholder Engagement.