Emirates Global Aluminium (EGA)
|Electrical & Instrumentation Maintenance
Abu Dhabi, Abu Dhabi, UAE
Summary
Provided continuous electrical and instrumentation support to maintain operational efficiency, safety, and compliance, while leading strategic maintenance, project management, and cost-saving initiatives for a leading global aluminum producer.
Highlights
Spearheaded electrical and instrumentation initiatives, including optimizing compressor displays and introducing cost-effective pull cords, achieving operational savings of AED 73,000 annually and enhancing system reliability.
Implemented advanced PLC programs to automate critical operations, significantly reducing manual errors and risks associated with equipment handling, thus enhancing operational safety and efficiency.
Drove energy conservation measures, such as timer-controlled lighting systems, reducing energy consumption by 31,098 kWh per year and implementing VFD operations to cut overall energy usage.
Evaluated and modified electrical and instrumentation systems, ensuring NEC/IEC standards compliance, reducing system downtime by 35% and improving safety compliance.
Developed and enhanced predictive maintenance strategies in coordination with the EGA condition monitoring team, improving overall equipment effectiveness (OEE) and reducing downtime.
Managed the installation and commissioning of complex conveying systems (offshore & onshore), ensuring adherence to safety standards and project deadlines.
Led a robust safety system in the electrical department, conducting regular Job Safety Analysis (JSA) and Task Risk Assessments (TRA) to ensure adherence to company and industry standards, earning the "5S Area of the Month" award.
Mentored and trained a team of technicians and engineers, fostering a collaborative environment and upskilling personnel in the latest electrical technologies and troubleshooting techniques.