About
Highly accomplished Electrical and Instrumentation Maintenance Specialist with over 16 years of expertise in heavy industrial and manufacturing sectors, including aluminum. Proven leader in optimizing system performance, significantly reducing downtime, and enhancing operational efficiency through advanced PLC programming, SCADA/HMI, and DCS. Successfully spearheaded initiatives that generated AED 73,000 in annual savings and reduced energy consumption by 31,098 kWh/year, demonstrating exceptional troubleshooting, project management, and compliance adherence.
I'm Work
Emirates Global Aluminium (EGA)
|Electrical & Instrumentation Maintenance
Abu Dhabi, Abu Dhabi, UAE
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Summary
Provided continuous electrical and instrumentation support to maintain operational efficiency, safety, and compliance, while leading strategic maintenance, project management, and cost-saving initiatives for a leading global aluminum producer.
Highlights
Spearheaded electrical and instrumentation initiatives, including optimizing compressor displays and introducing cost-effective pull cords, achieving operational savings of AED 73,000 annually and enhancing system reliability.
Implemented advanced PLC programs to automate critical operations, significantly reducing manual errors and risks associated with equipment handling, thus enhancing operational safety and efficiency.
Drove energy conservation measures, such as timer-controlled lighting systems, reducing energy consumption by 31,098 kWh per year and implementing VFD operations to cut overall energy usage.
Evaluated and modified electrical and instrumentation systems, ensuring NEC/IEC standards compliance, reducing system downtime by 35% and improving safety compliance.
Developed and enhanced predictive maintenance strategies in coordination with the EGA condition monitoring team, improving overall equipment effectiveness (OEE) and reducing downtime.
Managed the installation and commissioning of complex conveying systems (offshore & onshore), ensuring adherence to safety standards and project deadlines.
Led a robust safety system in the electrical department, conducting regular Job Safety Analysis (JSA) and Task Risk Assessments (TRA) to ensure adherence to company and industry standards, earning the "5S Area of the Month" award.
Mentored and trained a team of technicians and engineers, fostering a collaborative environment and upskilling personnel in the latest electrical technologies and troubleshooting techniques.
Hutoof Aluminium and Glass Company
|Sales Representative (Part-Time)
Dubai, Dubai, UAE
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Summary
Drove sales growth and market expansion for an aluminum and glass company, consistently exceeding revenue targets through data-driven strategies and network development.
Highlights
Consistently exceeded KPIs and revenue targets by leveraging data-driven sales strategies and market analysis, significantly driving customer acquisition and retention.
Built strong B2B and B2C networks through proactive lead generation and consultative selling, expanding market reach and client relationships.
Optimized sales processes through competitor analysis and value-based selling, enhancing efficiency and competitive positioning.
KPM Packaging Company
|Electrical & Instrumentation Maintenance (Consulting, Part-Time)
Sharjah, Sharjah, UAE
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Summary
Provided expert electrical and instrumentation maintenance consulting to a small-scale industrial facility, ensuring compliance with operational standards and optimizing automation processes.
Highlights
Conducted diagnostics and troubleshooting on PLC-controlled automation systems, field instrumentation, and motor control centers (MCCs), reducing downtime by 35% and improving equipment efficiency by 20%.
Led SCADA and Distributed Control System (DCS) upgrades, optimizing automation processes and ensuring seamless plant operations.
Ensured compliance with operational standards through proactive E&I maintenance consulting.
Dubai Aluminium (DUBAL)
|Casthouse Operation System Technician
Dubai, Dubai, UAE
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Summary
Optimized smelting operations and managed critical electrical systems, contributing to increased production throughput and enhanced safety within a casthouse environment.
Highlights
Spearheaded initiatives to enhance smelting operations, contributing to a 10% increase in production throughput through innovative process enhancements and improved product consistency.
Ensured strict adherence to international safety and environmental standards, facilitating a zero-incident safety record during high-risk operations like furnace handling and pendant crane operations.
Led the integration and upgrading of SCADA/HMI systems, enhancing control over load-building and rework operations, which reduced manual handling times by 12% and increased operational safety and efficiency.
Utilized SAP for streamlined tracking and management of casting and cutting operations, improving production efficiency and accuracy in material management, contributing to a 15% increase in output and a 10% reduction in scrap rates.
Championed the automation of material handling processes, reducing handling times by 20% through improved collaboration and process automation, directly impacting cost savings and operational efficiency.
COMSATS Institute of Information and Technology
|Electronic Assistant Professor
Islamabad, Punjab, Pakistan
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Summary
Delivered comprehensive lectures and supervised practical projects in electronics, fostering student development in theoretical and applied problem-solving skills.
Highlights
Delivered lectures on integrated circuit fabrication, microprocessor programming, and digital logic design, emphasizing practical applications and real-world relevance.
Supervised PLC project initiatives, significantly enhancing student capabilities in theoretical and practical electronics, fostering project development and logical problem-solving skills.
Education
University of Liverpool
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MSc
International Management
COMSATS University
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Bachelor of Science
Electronics
Certificates
Implementation of Equipment Protection and Electrical Safety Measures
High Ticket Closer
Issued By
Dan Lok™ University
6 Steps To 6 Figures Formula™
Issued By
Dan Lok®
IEMA Introduction to Environmental Awareness
Project Management Program
Customised ControlLogix Advanced Course
Issued By
Rockwell Automation
LEAN Foundation
Issued By
Emirates Global Aluminium
SAP PM Maintenance Engineer
DeviceNet Configuration and Troubleshooting
Issued By
Rockwell Automation
MM Reservationer, SAP
Programming Basic Ladder Logic Instructions in RSLogix5000
Issued By
Rockwell Automation
Maintaining and Troubleshooting PowerFlex 70 and 700 AC Drives
Issued By
PowerFlex
PLC Orientation and Introduction to SCADA and PLC Integration
Issued By
Rockwell Automation
Configuring and Starting-up a Powerflex Drive, PowerFlex
Issued By
PowerFlex
GuardLogix Fundamental and Troubleshooting
Issued By
Rockwell Automation
Powerflex 750 Series Maintenance and Troubleshooting, PowerFlex
Issued By
PowerFlex
Awards
EHS Employee of the Month
Awarded By
Emirates Global Aluminium (EGA)
Awarded for exceptional commitment to environmental health and safety for several months.
Most Organized Team Player
Awarded By
Emirates Global Aluminium (EGA)
Recognized for outstanding team coordination and organizational skills.
5S Area of the Month
Awarded By
Emirates Global Aluminium (EGA)
Awarded for excellence in managing a robust safety system and adherence to company/industry standards.
Skills
Electrical and Instrumentation
Electrical Systems Maintenance, PLC Programming (RSLogix 5, 500, 5000), SCADA/HMI, Distributed Control Systems (DCS), Instrument Control & Field Instrumentation, Motor Control Centers, Control & Relay Panels, LV Design & Implementation, Electrical Panel Design, Electrical Safety, Hazard Identification (ATEX/IECEX), Instrumentation Calibration, Process Automation, PowerFlex Drives (70, 700 AC), DeviceNet Communication, Control Systems Design.
Maintenance and Reliability
Preventive Maintenance Planning, Predictive Maintenance Planning, Condition Monitoring, Downtime Reduction, Maintenance Management (SAP PM), Corrective and Preventive Actions (CAP), Pneumatics & Robotic System Operations, Maintenance.
Project Management
Installation, Commissioning, Equipment Testing, Budgeting, Cost Control, Resource Allocation, Record Keeping, Greenfield Projects, Plant Upgrades.
Automation and Energy Efficiency
Advanced PLC Programming, Automation Solutions, Variable Frequency Drives (VFDs), Drive Systems (ABB, Allen Bradley), Energy Conservation, Optimization Initiatives.
Problem-Solving & Technical Expertise
Root Cause Analysis, System Optimization, Troubleshooting, Diagnostics (A3 Chart), Equipment & Material Management, Emergency Response.
Quality Assurance and Compliance
NEC Standards, IEC Standards, Environmental Hazards Prevention, Safety Procedures, Safety Audits, PPE Awareness, 5S System, Quality Control, Hazard Identification, Risk Assessment Mitigation.
Resource & Inventory Management
Spare Parts Management, Vendor Coordination, Cost Optimization, Inventory Tracking Systems, Forecasting and Planning, Regulatory Compliance, Waste Reduction, Conveyor Systems, Silo Form Construction, Silo Filling Operations.
Core Competencies
Project Management and Execution, Safety and Compliance Management, Technical & Operational Problem Solving, Troubleshooting, Vendor & Supplier Management, Budgeting and Cost Management, Team Leadership and Training, Technical Documentation and Specification, Innovation and Technological Advancement, Continuous Improvement, Adaptability, Stakeholder Engagement.
